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 lean strategy and lean manufacturing success


Moving Beyond Lean Manufacturing to a Lean Supply Chain
Most lean manufacturing deployments target production operations, but can also be extended to other supply chain processes. To realize the multiplicative

lean strategy and lean manufacturing success  chain Profitably building a lean supply chain network requires that manufacturing operations synchronize with customer demand and produce acceptable quality products as needed. A manufacturing strategy that is based on reduced variability, production to demand, waste elimination, and optimal cycle time will drive over all supply chain success. Manufacturers that cannot control variability will not be able to move toward lean demand driven replenishment strategies cost effectively. Where the Real Value Is

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Browse RFP templates

Visit the TEC store for RFP templates that can save you weeks and months of requirements gathering, and help ensure the succes of your software selection project.

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Compare Software Solutions

Visit the TEC store to compare leading software by functionality, so that you can make accurate and informed software purchasing decisions.

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Process Manufacturing (ERP)

The simplified definition of enterprise resource planning (ERP) software is a set of applications that automate finance and human resources departments and help manufacturers handle jobs such as order processing and production scheduling. ERP began as a term used to describe a sophisticated and integrated software system used for manufacturing. In its simplest sense, ERP systems create interactive environments designed to help companies manage and analyze the business processes associated with manufacturing goods, such as inventory control, order taking, accounting, and much more. Although this basic definition still holds true for ERP systems, today its definition is expanding. Today's leading ERP systems group all traditional company management functions (finance, sales, manufacturing, human resources) and include, with varying degrees of acceptance and skill, many solutions that were formerly considered peripheral (product data management (PDM), warehouse management, manufacturing execution system (MES), reporting, etc.). While during the last few years the functional perimeter of ERP systems began an expansion into its adjacent markets, such as supply chain management (SCM), customer relationship management (CRM), business intelligence/data warehousing, and e-Business, the focus of this knowledge base is mainly on the traditional ERP realms of finance, materials planning, and human resources. The old adage is "Such a beginning, such an end", and, consequently, many ERP systems' failures could be traced back to a bad software selection. The foundation of any ERP implementation must be a proper exercise of aligning customers' IT technology with their business strategy, and subsequent software selection. This is the perfect time to create the business case and energize the entire organization towards the vision sharing and a buy in, both being the Key Success Factors (KSFs). Yet, these steps are very often neglected despite the amount of expert literature and articles that emphasize their importance.    

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Documents related to » lean strategy and lean manufacturing success

Streamlining for Success: The Lean Supply Chain


When flexibility and speed are requisites for success, it’s the lean organization that leads the race. World-class manufacturing organizations know the value of focusing on the lean fundamentals: eliminating waste, simplifying processes, and continuously improving. By pursuing lean strategies—optimizing inventory and streamlining manufacturing processes—they can reduce inefficiencies and costs in their production processes, and improve customer responsiveness.

lean strategy and lean manufacturing success  sigma supply chain | lean strategy | lean supply | lean supply chain services | lean supply chain strategy | lean supply chain system | lean thinking | lean tools | lean training | lean transformation | logistics and supply chain management | logistics jobs | logistics outsourcing | logistics transportation | operations management | order fulfillment | ppt supply chain | process supply chain | production planning | production scheduling | production supply chain | purchasing supply chain | reverse Read More

TEC Lean and Green Manufacturing Buyer’s Guide


While the need for sustainable development is affecting how organizations do business, the idea of environmental and corporate responsibility as value drivers is still relatively new. Many companies are just beginning to adopt an approach that provides measurable results. Learn how reducing waste and creating efficiencies within your company can make a difference to the environment, the economy, and your bottom line.

lean strategy and lean manufacturing success  process improvement principles leveraging lean manufacturing, six sigma, and TQM methods results in significantly improved environmental performance. This translates to a focus on continually improving resource productivity, production, and distribution efficiency, which results in less material, less capital, less energy, and less waste per unit of production. Continuous process improvement also ultimately identifies overall manufacturing and distribution requirements and aligns production need to Read More

Enhancing Lean Practices: Lean Adoption in the Industrial Machinery and Components Industry


Customer churn rates are higher than ever: although businesses say they are devoted to loyalty, their management systems and budgets do not support that claim. But in a landscape of similar products, cutting down on defection—or churn—is vital. There are in fact four steps to improving loyalty and retention which, if focused on the appropriate customers, will improve profitability.

lean strategy and lean manufacturing success  eliminate it. Implement basic Lean production techniques Evaluate current bills of material and bills of process. Consider postponing final finishing or assembly instructions until the customer order comes in, then establish a workcell team to perform these specific tasks. Author Profiles Maura Buxton Manufacturing Research Analyst, AberdeenGroup, Inc As an analyst and editor for the Manufacturing Services research area at AberdeenGroup, Maura Buxton is involved in providing analytical insights to Read More

Managing Lean Manufacturing Using Microsoft Dynamics AX 2009


A supply chain management system (SCM) is a critical success factor for implementing lean manufacturing. The SCM system helps define product structure, costing information, financial information and reports and is a useful tool in the decision-making process.

lean strategy and lean manufacturing success  highlight additional variations of lean scenarios. Each scenario highlights the nature of coordination tools such as kanbans or traditional supply orders. Each scenario also highlights a point-of-use strategy of placing components in a floor stock area for a work cell, which must be reflected in BOM information for the warehouse source of components. The diagram for each scenario illustrates the bill of material information and the work cell information. The diagrams also highlight sales orders Read More

Plex Online for Discrete Manufacturing ERP Certification Report (2012)


Plex Online is TEC Certified for online evaluation of discrete manufacturing enterprise resource planning (ERP) solutions in the ERP Evaluation Center. The certification seal is a valuable indicator for organizations relying on the integrity of TEC research for assistance with their software selection projects. Download this report for product highlights, competitive analysis, product analysis, and in-depth analyst commentary.

lean strategy and lean manufacturing success  discrete ERP,discrete manufacturing,discrete manufacturing ERP,Plex Online,Plex Systems,ERP software for discrete manufacturing,discrete ERP software Read More

Epicor Manufacturing Express Edition


Epicor Manufacturing Express Edition is a comprehensive software system for job shops and small manufacturers that is provided in a software-as-a-service (SaaS) model. Epicor Express combines broad functionality to create an end-to-end solution for manufacturers. It includes functionality for: Customer Relationship Management (CRM) Production Management Product Management Material Management Financial Management Business Intelligence (BI) Express is suited for job shops, fabricators, extruders, stampers, and other types of manufacturer. It supports a variety of manufacturing processes, including: Assembly Make-to-stock (MTS) Make-to-order (MTO) Engineer-to-order (ETO) Mixed-mode Delivered in a SaaS model, Express can help eliminate many of the barriers that keep companies from implementing or upgrading their software. Express is available on-demand, as a service, so there's no hardware or software to install or maintain. Ongoing software updates and system maintenance are provided and managed by Epicor so there's zero IT overhead.  

lean strategy and lean manufacturing success   Read More

ERP in Manufacturing 2012: The Evolving ERP Strategy


This Aberdeen Group report, based on over 170 survey respondents in manufacturing, provides best-in-class manufacturing approaches to ERP strategy. Today, 92% of manufacturers have implemented ERP. Still, recent data finds that a successful ERP implementation goes well beyond just putting it into place. ERP, and the organization itself, should be constantly moving forward. Successful manufacturers tailor ERP in reaction to business change and needs including adding new functionality or mobile access.

lean strategy and lean manufacturing success  in Manufacturing 2012: The Evolving ERP Strategy This Aberdeen Group report, based on over 170 survey respondents in manufacturing, provides best-in-class manufacturing approaches to ERP strategy. Today, 92% of manufacturers have implemented ERP. Still, recent data finds that a successful ERP implementation goes well beyond just putting it into place. ERP, and the organization itself, should be constantly moving forward. Successful manufacturers tailor ERP in reaction to business change and needs Read More

Managing Financial Performance: Closing the Gap Between Strategy and Execution


In Managing Financial Performance: Closing the Gap Between Strategy and Execution, learn how a unified, closed-loop performance management system...

lean strategy and lean manufacturing success  Financial Performance: Closing the Gap Between Strategy and Execution Managing Financial Performance: Closing the Gap Between Strategy and Execution Virtually all businesses produce plans and budgets—and then measure company progress against objectives. But high-performing companies go a step further by employing an enterprise performance management (EPM) solution to measure, manage, and monitor performance. In Managing Financial Performance: Closing the Gap Between Strategy and Execution , Read More

ISA-95 Enables Manufacturing Analytics


Manufacturing analytics is fundamental to enabling an enterprise to run at peak performance. For management to achieve this condition, it needs to have an underlying data collection and management system that looks to the total enterprise. Data collected at the packaging line must be available and compatible with financial and operational data, so that maximum value can be achieved.

lean strategy and lean manufacturing success   Read More

What Are Manufacturing Execution Systems?


A manufacturing execution system (MES) can be defined as a collection of business processes providing event-by-event, real-time execution of planned production requirements. However, market ambiguity and functional overlap with enterprise resource planning systems obscure what an MES can bring to an enterprise.

lean strategy and lean manufacturing success  manufacturing execution system,MES,enterprise resource planning,ERP,plant-level systems,quality assurance,discrete manufacturing,inventory,information management,statistical process control,SPC,automated data collection,ADC,enterprise asset management,EAM Read More

Lean Manufacturing: Part Two


Part One of the "Lean Manufacturing" series looked at manufacturing wastes, lean principles, and the benefits of lean manufacturing. Here, in Part Two, you'll be taken through the action stage of lean practices: implementing lean. Understand the "5S" program toward implementing lean and begin laying the foundation of a discipline that is necessary for effective implementation of more complicated lean tools such as kanban.

lean strategy and lean manufacturing success  looked at manufacturing wastes, lean principles, and the benefits of lean manufacturing. Here, in Part Two, you'll be taken through the action stage of lean practices: implementing lean. Understand the 5S program toward implementing lean and begin laying the foundation of a discipline that is necessary for effective implementation of more complicated lean tools such as kanban. Read More

Selecting ERP for Your Defense Manufacturing Business


In this white paper, how the unique characteristics of a defense manufacturing operation lead to separate and distinct needs in the area of enterprise software is discussed, including enterprise resources planning (ERP) and software for maintenance, repair, and overhaul (MRO) and maintenance activities.

lean strategy and lean manufacturing success  aerospace, defense, manufacturing, ERP, MRO, maintenance, military, defense manufacturing, defense contractor, IFS Read More

Best Manufacturing Scheduling Systems


The market place is awash with many kinds of manufacturing scheduling systems. Due to the dynamic nature of the manufacturing shop floor, it is of utmost importance that a manufacturing scheduling system can take care of these dynamic conditions.

lean strategy and lean manufacturing success  manufacturing planning and scheduling systems,material requirement planning systems,master production scheduling systems,work in progress,synchronized planning Read More