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Enhancing Lean Practices: Lean Adoption in the Industrial Machinery and Components Industry
Customer churn rates are higher than ever: although businesses say they are devoted to loyalty, their management systems and budgets do not support that claim
companies reported that having Lean consultants evaluate current work processes has resulted in more organized and effective work areas. A 5s team member at an access equipment manufacturing company explained that his company began investigating Lean initiatives and external support at the suggestion of several companies that had undergone the process. The company brought in external expertise to begin pointing out areas of improvement on the shop floor, with consultants monitoring day to day operations
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Discrete Manufacturing (ERP)
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Sorting Through the ERP, Lean MFG, APS, and MES Clutter - Part 3
Part 1 of this blog series started with a discussion of the fact that the ability to sense demand and become a demand-driven (responsive) business is more than
Manufacturing? Contrary to some lean manufacturing consultants that tend to say that APS (and ERP) force planners to make large batches (which leads to waste), APS and lean are not mutually exclusive. Value Stream Mapping (VSM) or similar techniques ( mentioned in Part 2 ) are required to identify issues, streamline processes, and remove non value-add steps. Certainly, lean concepts and business objectives can be built into scheduling rules. As mentioned earlier, Visual Process Control (VPC)
The Impact of Lean on Consumer Product Manufacturers
While consumer products manufacturers are relatively recent adopters of lean programs, they are already achieving value through a firm commitment to
incremental steps to become Lean (72%) while seeking the aid of external consultants for support of their Lean programs (47%, Figure 2). However, consumer products manufacturers are falling behind all other companies for looking at the business impact of Lean, with only 32% setting their sights on this objective, and another 30% trying to identify and quantify Lean opportunities. Best in Class consumer products manufacturers however, are not only more likely than other consumer products manufacturers
The Next R(E)volution of Lean
By seeing a business as a
improvements outward, and that Lean consultants are either not familiar with strategy creation or are not ready to apply Lean beyond manufacturing. Also, a tactical approach quickly uncovers low hanging fruit, and consultants are striving for quick wins and immediate credibility. They're not in it for the long haul with a particular client, and more often than not they're content with a hit-and run effort. The more common approaches to Lean are straightforward, tactical at best, and mostly focused on
Lean Maintenance: Best Practices to Turn Asset Management into a Profit Center
It’s common knowledge that asset downtime disrupts production and drives up both process and per-unit operating costs. However, executives often lose sight of
Lean Manufacturing Concepts | Lean Manufacturing Consultants | Lean Manufacturing Course | Lean Manufacturing Definition | Lean Manufacturing Engineering | Lean Manufacturing Epic Data | Lean Manufacturing Examples | Lean Manufacturing Flow | Lean Manufacturing Guide | Lean Manufacturing Implementation | Lean Manufacturing Improvement | Lean Manufacturing Maintenance | Lean Manufacturing Management | Lean Manufacturing Methodology | Lean Manufacturing Methods | Lean Manufacturing Operations | Lean
Lean Knowledge Work
The Toyota production system has been on one of the most important schools of thought in operations, and has spawned several spin-offs. All these approaches are
“lean” ideas. While a lean approach to manufacturing and services is straightforward, applying lean to knowledge work can be challenging. Find out why, and what you can do about it.
Lean Manufacturing: A Primer
Lean manufacturing emphasizes the minimization of the amount of all the resources (including time) used in the various activities of the enterprise. The typical
increased interest in the lean manufacturing support philosophy. To understand this trend, one need look no further than the enterprise resource planning (ERP) systems of the 1990s, which, unfortunately, are cognitive (i.e., sending well-devised plans of mice and men , which, without feedback from the real-world would often go astray ) rather than reflexive in nature. In addition, there is a host of other well-publicized MRP-related problems, such as complex bills of material (BOMs), inefficient
Pierre Audoin Consultants
Pierre Audoin Consultants (PAC) is a research and consulting firm specializing in the software and information technology industries. PAC was founded in 1976.
Audoin Consultants Pierre Audoin Consultants (PAC) is a research and consulting firm specializing in the software and information technology industries. PAC was founded in 1976.
Technology and the Lean Enterprise: Building an Infrastructure That Drives the Highest Value to the Customer
Across the industrial machinery and components industry, successful lean initiatives are increasing as manufacturers recognize the key enabler of continuous
and the Lean Enterprise: Building an Infrastructure That Drives the Highest Value to the Customer Across the industrial machinery and components industry, successful lean initiatives are increasing as manufacturers recognize the key enabler of continuous improvement and eliminating waste—technology. This white paper presents six brief case studies of manufacturing companies that have built an underlying technology infrastructure to support a foundation for increasing their value to their
Partner Programs for Consultants
TEC's partner programs for consultants can help you broaden your firm's services portfolio, handle more software selection projects, and make your existing
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Lean Asset Management--Is Preventive Maintenance Anti-Lean?
How can we determine the right maintenance strategy for a specific asset? To meet the objectives of lean, we need to evaluate the cost of failure in terms of
Preventive Maintenance Anti-Lean? Introduction Lean manufacturing has been widely accepted as an approach to business improvement. The business benefits of lean have been extensively documented. Asset management should play a role in lean. Lean manufacturing's focus is eliminating waste, for example: Inventory—Inventory must always be minimized. Defect correction—Resources spent on defect correction are waste. Unnecessary processing—All unnecessary activities, particularly non-value-adding ones,
Implementing Kanban Alternatives in Lean Manufacturing
Kanban@the Japanese term for physical or visual signs that trigger replenishment, which can be a useful part of lean manufacturing@is not a good fit in some
Kanban Alternatives in Lean Manufacturing Kanban—the Japanese term for physical or visual signs that trigger replenishment, which can be a useful part of lean manufacturing—is not a good fit in some situations. Alternatives to kanban can also eliminate waste in lean production by addressing inventory, materials, and replenishment process needs. Learn more on how you can find alternatives to kanban to make your enterprise resource planning (ERP) system “leaner.”
MTP Consultants SC
MTP is a value added reseller software provider company focused on integrated enterprise management and technologies, whose goal is to optimize the enterprise’s
Consultants SC MTP is a value added reseller software provider company focused on integrated enterprise management and technologies, whose goal is to optimize the enterprise’s resources through ERP and CRM Microsoft’s technologies.
Bridging the Lean Performance Gap: How Manufacturers Can Achieve Real Lean and Real Results
The past year has taught executives everywhere that business will never again be “business as usual.” Manufacturers, in particular, must focus more than ever on
the Lean Performance Gap: How Manufacturers Can Achieve Real Lean and Real Results The past year has taught executives everywhere that business will never again be “business as usual.” Manufacturers, in particular, must focus more than ever on satisfying customers while removing waste and unnecessary costs from their organizations. And they need to do so faster and better than their competitors. This white paper highlights how companies are doing just that by relying on strategic lean
Getting Lean with Made2Manage Enterprise Software
In times of economic recession, many businesses take the opportunity to look inward and seek ways to streamline their operations. It’s no wonder that lean
Lean with Made2Manage Enterprise Software In times of economic recession, many businesses take the opportunity to look inward and seek ways to streamline their operations. It’s no wonder that lean manufacturing has been such a hot topic across the manufacturing industry. Lean manufacturing helps manufacturers work smarter and more efficiently, and has become a refined version of traditional just-in-time (JIT) and demand flow manufacturing concepts.
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