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"Consona’s manufacturing
ERP software and services are matched
closely with specific customer needs, incorporating deep industry knowledge and experience."
Source : Consona
Why .NET Technology is Important for ERP
ERP is also known as:
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.net technology plus sap,

erp crm implementation,
erp technical information,
free erp module asp.net,
tools and technology examples for erp,
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erp dynamics software,
erp and microsoft .net resources,
manufacturing erp program,
erp podtech.net.
Introduction
The release of Microsoft's landmark technology called .NET ("dot net") posed
an unprecedented challenge for all ERP companies.
While the public has only recently become aware of Microsoft .NET, among ERP
software vendors the key strategic decisions about how to apply .NET occurred
back in 2000. The direction each vendor has chosen to go in leveraging .NET
technology has cast their fate and stands to impact each of their customers on a
strategic scale over the next few years. The manufacturing industry is moving
rapidly to a new level of ubiquitous connectivity and inter-system integration.
Despite many words to the contrary, some ERP companies and by association, their
customers, are at risk of being left behind.
Bad Timing for Many
In the late 1990's many ERP companies caught the web browser wave,
undertaking projects to leverage the Internet and browser technology and even to
convert their software to "lite-client" or web "portal" architectures.
Unfortunately for some, .NET came on the scene too soon after this major
overhaul. When .NET appeared, some were too technically exhausted, or
inflexible, or still basking in the glow of their new "Internet based
architectures" to recognize and embrace .NET. Other ERP software companies were
and continue to be simply too busy struggling to stay solvent during the
devastating one-two-three punch of Y2K, the recession of 2000, and 9/11. They
lack the resources to consider the complete restructuring of their products that
.NET warrants.
While Microsoft struggles to explain and market .NET, the changes at its core
represent the biggest shift in software technology since the dawn of Microsoft
Windows. .NET is the second shoe to fall in the Internet revolution, portending
a whole new computing model emphasizing not just superficial trading of web
pages, but cooperating and collaborating systems. For ERP vendors and their
customers, .NET spells the future of enterprise software applications. And, as
we will explore in this whitepaper, .NET technology points to a future that
demands ERP software companies rethink and rewrite their base architectures.
The Right Place, the Right Time: Accepting the Challenge
In 1998, Intuitive Manufacturing Systems was a 4-year-old ERP company,
following the industry leaders, investigating "lite-client" architectures and
tools to move their ERP package into the Internet age. Intuitive's investigation
turned up several concerns.
First, web browser-based user interfaces would not provide the rich features
and raw speed of native code. Native code (code running locally on the PC)
leverages the local CPU to perform much of the computing work, giving the user
interface a snappy performance, and a rich set of reactions to a user's mouse
clicks and keystrokes. In the lite-client model, most of the work is performed
on the server. A web browser interface is analogous to a slide show, where the
projector (the server) does the work and the screen (the browser) just hangs
there. Clearly, the lite-client processing model mirrored that of the mainframe
with its dumb terminals rather than leveraging the nimble and ever more powerful
PC.
Also, the "lite-client" architectural model put more strain on the limited IT
resources and budgets available in smaller manufacturing plants. It meant ERP
customers must use larger server hardware and web server software and maintain
IT budgets to keep it all running. They would not be giving up their PCs; web
servers would be an additional element to manage.
Finally, and possibly the biggest concern was that moving to a lite-client
architecture did nothing to facilitate a rich level of connectivity and
distributed processing, the need for which was clearly visible on the horizon.
Hardware, networking, and communications companies continue to bring forth
smarter and more powerful PCs, hand-held wireless devices, cell phones, and Dick
Tracy wrist watches. Lite-client architectures do little to capitalize on these
advancements.
When .NET was made public in June 2000, Intuitive was on the spot, literally.
Located 10 minutes from Microsoft's main campus and with a corporate history of
using only Microsoft technology, .NET was simply a natural and logical fit.
After learning the technology in Microsoft's .NET Early Adopter labs, Intuitive
began to not just use .NET, but to design a completely new ERP architecture to
fully leverage .NET. For the reasons we are about to explore, Intuitive realized
that .NET warrants a complete and total conversion of every line of code.
Why .NET Software is Better Software
.NET is not another version of Microsoft Windows; it is the next-generation
computing platform from Microsoft. At the core of the .NET hype is a new layer
of software that sits above the Windows operating system. This new .NET platform
is a better platform for building and running applications software than the
Windows OS that we know today. .NET insulates software developers and computer
users from the deficiencies and incompatibilities of operating systems. And .NET
provides a new set of tools and prefabricated components of unprecedented power
that can be used to write a new type of software called "managed code." Over
time, managed code will become recognized as clearly superior because:
Managed code is more robust. The .NET platform not only runs this new type of
code but oversees its execution allowing software errors to be caught and halted
before serious problems can occur. "Memory leaks," "memory corruption," and
"blue screen of death" problems that freeze our old Windows systems in their
tracks are prevented by .NET or curtailed before damage is done.
Side-by-side versions. .NET software minds its own business. It stays
together in one place rather than smearing itself all around our systems. And in
doing so, it sidesteps the old Component Object Model
(COM) -based mechanisms that allowed software packages to collide with
and harm one another. In fact, .NET allows two versions of a managed code
application to run side by side on the same computer without any interaction or
conflict. .NET thus eliminates the need to remove an old version of a software
product just to install and try out a new version.
Better security. We all know our systems are susceptible to hackers. Under
the old Windows approach to security, software is granted permission to do
things on your computer based on the permissions granted to the user who runs
the software. Hackers continue to find devious ways to sneak destructive
software onto our systems and trick our computers into running that software
under a privileged user account. In contrast, managed code follows a security
model that is inherently different; the software is granted permissions on its
own merits ' not those of the user. Attributes of the software itself such as
who wrote the software, where it came from, and where it is located are used to
dictate and police what the software is allowed to do. The .NET platform
enforces the new regime. Managed code can only run on the .NET platform so must
submit to this new system of strict supervision and restriction. Certainly
hackers will continue their agenda, but the new .NET security model is a
promising new weapon in halting rogue software and security breaches. You've
heard the old adage that you're either part of the solution or part of the
problem. Managed code is part of the solution. Every purchase of old COM-based
software is a vote for perpetuating the security problems that haunt the
computer industry today.
Better connectivity. The new .NET software development tools and the
standards based nature of managed code make it easier to develop systems that
employ state-of the- art connectivity techniques such as XML Web Services. Our
future will clearly be filled with a kaleidoscope of constantly collaborating
systems, large and small, networked together, exchanging information and
performing services for each other and for mankind. Building this high level of
connectivity and requisite robustness demands new components, tools, and a
standards-oriented approach. Getting there with old components and tools and
without standards is an impossible challenge. .NET comes with a blueprint and
toolset for the next generation of software for the new "connected world."
Faster software, faster development, easier deployment. .NET is a completely
new software technology, created from scratch, both to leverage groundbreaking
technologies such as XML and to eliminate the old inefficient internal layers
that have built up over the last 20 years in Windows software. Managed code is
lean, speedy, and lightweight. These traits enable new innovation in application
development and deployment. And, .NET includes a huge box of prefabricated
industrial-strength components ready to use by software developers, allowing
developers to save time while creating more robust and powerful applications.
Aspects of managed code coupled with industry standards invite new deployment
models including "no-touch" deployment and software that updates itself.
Lower cost of ownership. IT departments struggle daily to fix problems and
work around restrictions rooted in the old Windows COM-based software
technology. Companies expend vast amounts of corporate energy in their efforts
to prevent new debilitating problems as they endeavor to apply system upgrades.
Innovation and progress in leveraging new technology is slowed by severe caution
and pessimism in rolling out new changes. The problems inherent in old Windows
software translate to higher IT costs and lost opportunity costs. Each of the
managed code advantages listed above promise to contribute to lower IT costs due
to easier software development, easier and more trouble-free deployment,
installation, maintenance, and security.
The advantages of managed code are clear and recognition of this fact is
gradually growing in the public consciousness and corporate boardrooms. Just as
there came a day when the MS-DOS-based software market was pronounced dead, so
will come the day when software purchasers will only settle for managed code.
.NET is a new and better kind of software and a new set of tools to build it.
And yes, .NET makes it easier to build and deploy the XML Web Services that
everyone is talking about. Not to diminish their importance, but the fact that
Web Services are dominating discussion right now is a symptom of a problem many
ERP companies face.
The Avocado Analogy
From the standpoint of development effort, ERP software packages are
structured like a ripe avocado; a soft wrapper around a hard central nut. The
soft flesh of the avocado is like the interfaces that surround an ERP system:
graphical, user-interactive interfaces including native code and web servers
dishing out web pages, and non-user interactive interfaces for connecting to
peer systems through Electronic Data Interchange (EDI)
and other Enterprise Application Integration (EAI)
mechanisms. Want to connect to another system, or have a new visual look? Just
modify the interfaces ' they're pretty malleable. In contrast, the hard central
core of an ERP system is the software that implements the business logic; the
vast collection of rules that define the composition and flow of each business
transaction and the rules and conventions for ensuring data accuracy, integrity
and appropriateness. Business rules protect the corporate database stronghold,
preventing illogical data from the outside world from corrupting the company's
information and ruining its value. Business rules are the heart of an ERP system
' more valuable than the database design since they are more difficult to create
and maintain. They, and the framework in which they are implemented, are not
casually altered.
To get a better handle on business rules as the crown jewels of an ERP
system, consider the example of a seemingly simple inventory withdrawal
transaction. Let's say a quantity of a particular inventory item gets
pulled from stock. What happens? Certainly, the ERP system decrements the
inventory on-hand balance. Another business rule dictates that a record of the
transaction be written to an inventory transactions history table. Still other
business rules come into play to perform credit and debit postings to the
general ledger. Probably a record will be written to reduce or extinguish the
expectation to withdraw inventory if the withdrawal was a planned event which
has now taken place. Additional business rules handle any lot tracking or serial
number ramifications. If the withdrawal occurred as a result of shipping the
item against a customer order, then many other business rules come into play.
Those rules would write a shipment log, reduce the "remaining to ship" quantity
on the sales order, trigger the invoicing system and accounts receivable, send a
message to alert the customer, update the sales history of shipments to this
customer, calculate cost of goods sold, write necessary records for salesman's
commissions, etc. Which GL accounts are to be posted? How are costs to be
calculated? What salesmen get credit? Any taxes get paid? What are the lot
numbers involved? Business rules cover all of these issues and more, so that
when, in this case, an inventory withdrawal happens, all the appropriate
subsystems and tables that make up an ERP system are properly notified and data
accuracy and completeness is maintained.
Such rules are the core of a modern ERP software system ' they are the source
of the value that an ERP system is expected to deliver. Most of the development
work and testing of an ERP system is spent making sure that these rules are
correct, complete, properly invoked, and that all transactions work smoothly and
efficiently. All but the most superficial software features in an ERP system are
implemented as business rules. If the database is the heart of an ERP system,
the business rules are the soul.
Something to Hide
In many ERP packages today, the real work is still done by a body of old and
dated software; business rules written long ago in old software languages. These
old jewels have been coddled and insulated from decades of technology change by
sandwiching them between layers of newer software. Old software born on obsolete
operating systems can be literally tricked into running on a modern Windows OS
by inserting a layer of new code beneath it. And it can be concealed from the
outside world by wrapping it in layers of modern graphical user interface and
EAI code.
So, software written during the 1970's and 1980's resides at the heart of
many corporate systems. Its designers certainly didn't know about Microsoft
.NET, XML, 2.3 GHz processors, and all the other technologies and standards we
have today. They knew about procedural languages, 8 MB of memory, 1200 Kbps
modems, dumb terminals, and raised floors. But the investment in business rules
is huge, then and now, and that old code still seems to do the job. So, when it
comes to the central cores of ERP systems, "if it ain't broke, don't fix it" has
been the law of the land. Or should we say: "don't update it, just wrap it."
Ironically, the move to using Internet browsers for the user interface was a
god-send to some companies with aging business logic code. Saying you had a web
browser interface sounded pretty progressive from a marketing standpoint.
Confessing that your old code was wrapped in a "screen scraper" did not. But
technically, the result was the same; a core of old software given a more modern
face.
And later, when .NET appeared it was relatively easy for ERP companies to
replace their wrapper software with a new .NET equivalent and fly the .NET flag.
The same goes for XML Web Services. In truth, behind the web pages and beneath
the new masks built of managed code still reside large amounts of old pre-.NET,
and often pre-1990's software that continues to plug along. These cores of old
software are skeletons in the closet and the benefits of managed code stand to
spring the closet doors wide open in coming years.
Now, let's set the avocado analogy aside and look at another dimension of the
problem of old software architectures.
Two is Not Better than One
The core architectures of most ERP systems were designed and written long
ago, before the demands of the new connected world were understood. Connectivity
and EAI support have literally been afterthoughts, considerations for which have
been applied carefully at the margins of the old core software.
By definition, business rules must be comprehensive and accurate. The last
thing one wants is to have to maintain multiple sets of them, but that is what
some ERP companies do. The foundation of an ERP product is the main set of
business rules that handle each type of transaction when it comes in from the
user working at a keyboard. A separate implementation of those rules may exist
to handle the same transaction when it arrives via EDI or over the web or from a
hand-held wireless device on the shop floor.
It's typical in EAI strategies today to have the integration mechanism,
Microsoft BizTalk for example, perform its own data validation and apply some or
all of the business rules before passing the data to the destination system.
Therefore, business rules that exist within the destination system are
essentially duplicated within the EAI mechanism. This doesn't happen for free.
Such duplication of logic increases the cost of integration, slows the evolution
of the software system, and makes connections to other systems more fragile and
costly to maintain.
The cost of duplication of business rules is hidden in IT and EAI budgets and
ERP software price tags. Maintenance and enhancement costs are inflated by this
duplication, but more importantly a company's flexibility and agility is
severely restricted. Any new change to a particular business rule must be made
in all the places where that rule exists. It usually takes time simply to
find all the places where a given rule comes into play. Keeping them all
synchronized as business evolves is a difficult task.
We live in a fast-changing corporate landscape. Mergers and acquisitions and
corporate divestitures constantly scramble business relationships and corporate
standards. Technology, industry standards, and best practices are also
constantly evolving. The software that implements the business rules must change
as the business changes. And the pace of change is increasing, not slowing. ERP
architectures of the past fight against change and are a major hindrance to
agility. They stand in the way of the new world of nimble integration and
ubiquitous connectivity.
ERP Architecture for the 21st Century
Today, too much focus is on "getting connected" and on the communication from
the wrapper or outside surface of one system to the outside surface of another.
Transport and communication technologies such as web services, message queues,
EDI, and BizTalk get all the attention. The issues of old core code and
duplicate business logic are not spoken of; it's a secret problem that most
systems have. It's assumed that n-tier architectures with their emphasis on
shared middle tier business rules are used and that's all that needs to be said.
But many aging n-tier architectures are connection challenged and require
duplication of business logic to get by. Looking to the future, the entire ERP
architecture should be designed with EAI considerations in mind. An ERP system
for the 21st century should be "born to connect" rather than "coerced to
connect."
Modern software architecture for ERP is all about efficiently implementing
business rules. It's all about how those rules are packaged and invoked within
the system and how easily they are exposed to partner systems. That's why .NET
and the new standards-based world warrant a redesign of ERP systems from the
ground up. A checklist of the characteristics of a modern ERP system must
include:
100% managed code. Truly modern software packages should be completely
constructed of managed code. Only then can they enjoy side by side capabilities,
new security, and all the other benefits and lower IT costs that .NET makes
possible.
Single set of business rules. Systems should package business rules in such a
way that duplication is avoided. Ideally one copy of each rule should exist and
all transactions from all sources use that one instance. One set of business
rule objects should be able to handle all comers; transactions arriving from
trading partners as well as the ERP system's own user interface, whether it's a
powerful PC, an internet client, or a wireless hand-held device. The rules must
properly recognize when operating in a user interactive situation to support a
rich user interface experience and also operate in isolation when handling
batches of data arriving with no user around to display error messages to. The
clear advantage of a single set of rules is much lower cost of development
and maintenance and greater speed and agility in forging connections to other
systems.
Bundle validation rules with processing rules. A key to building a powerful
single set of business rules is the ability to keep the logic that tests
incoming data for validity readily accessible to the rules that perform the
processing and database updates for each transaction. Allow the very same
validation logic that serves the user interface to be invoked to protect the
system in non-user-active situations such as EDI and BizTalk scenarios.
Dynamic choreography of business rules. A desirable trait in an architecture
is that it allows business rules to act like a network of specialists, each
handing off at the limits of its expertise to another specialist to take over.
Each specialist knows nothing of the actual work performed by its associates.
The architecture carefully orchestrates the transaction processing to bring each
specialist into play, to do its special work, and hand off to the next. A
powerful architecture lets all of this autonomy happen, yet the whole
transaction can gracefully unwind and roll back if a problem arises.
Support rich and lite-client interfaces. Neither rich client nor lite-client
interfaces are superior ' each has its place. The architecture should provide
strong support for both native code and web browser-based user interfaces
without any development time penalty, thus allowing the software developer the
freedom to select the appropriate tool for the job.
Distributed processing. The architecture should allow processing to be
completely accomplished on a single CPU or distributed across many systems to
spread the processing load. In other words, provide both "scale-up" and
"scale-out" capability. Readily customizable. A modern architecture should
provide a framework in which business rules and user interfaces can be easily
tailored to the individual company and where those customizations are kept
isolated from the standard business rules and UI code, allowing software
upgrades and easy maintenance of customizations. When a single, universal set of
rules exists, changes can be implemented by revising the one single instance of
the company's custom rules.
Native support for standards-based connectivity. XML is now the indisputable
standard for data exchange. An architecture for the 21st century should speak
XML when conversing with the outside world, by publishing its inbound data
formats in XSD and receiving inbound data as XML, and by sending outbound data
in XML accompanied by schema. Internally, data flowing through the system that
is visible as XML opens the door to innovation. However, the system should also
be able to easily accommodate bidirectional exchange of delimited text files
with older systems.
Loosely coupled. Interactions with outside systems should be at the level of
granularity of the business document: invoices, sales orders, forecasts,
shipping notices, etc. Some ERP systems today expose only a fine-grained
interface to the outside world that requires intimate knowledge of the ERP
system on the part of the outside party. Such knowledge, while allowing a close
connection, causes the interface as a whole to be fragile and more costly to
create.
Expose a rich standards-based set of data to the outside world. While
separate business entities should exchange data at the more formal level of a
business document, the architecture should also allow outside parties to answer
their own questions by obtaining detailed data through an open, standards based
mechanism. In short, under security control, any ERP data or process should be
readily exposable through XML Web Services. The architecture should expose
familiar business logic objects for major entities and transactions in the
system: Customer, Customer Statement, Vendor, Vendor Performance, Item,
Inventory, Work Order, Purchase Order, Project, etc., allowing trading partners
to readily find and retrieve the information they need.
Single focal point for inbound data. For inbound documents, the architecture
should expose a single "catchers mitt" supporting EDI-style batch transactions
and "batch of one" transactions. Such a single entry point should accept all
inbound XML documents that are in the proper (published) format arriving from a
valid and permitted source. Integrators simply pass an XML document of the
proper format (XSD Schema) or equivalent text file and let the business logic be
invoked to either successfully processes it into the system or suspend it,
awaiting error review and correction. Documents can come from BizTalk or any
other Enterprise Application Integration (EAI)
mechanism.
Provide event-based communication. Besides supporting deliberate
bi-directional data exchange with trading partners, the architecture should fire
events which can be listened for by trading partners. When situations arise or
certain conditions are met, collaborating systems can respond to each other's
needs. In other words, the architecture should let trading partners ask for or
pull what they need, and also push transactions and event-based messages to them
when situations warrant.
Summary
Microsoft .NET is tangible evidence that commerce in the 21st century will be
all about rich and often ad-hoc connectivity, leveraged by collaborating systems
running on the ever smaller and more powerful hardware devices we've already
come to expect.
Microsoft .NET is a wake up call, and some have missed it. To flourish in the
coming years, mission-critical corporate software systems such as ERP must be
designed from the ground up for connectivity and integration, delivering maximum
corporate agility at the lowest possible cost. An enabler of such agility is a
software architecture that represents business logic in a way that
prevents the need for multiple sets of business rules to support multiple
sources of transactions.
.NET is also about better software. Managed code is faster, smaller and
lighter, it's more hacker-resistant, and easier to deploy, install, maintain,
upgrade, and if necessary, remove from your computer. Managed code side-steps
the root causes of many of the bugs and security problems we suffer from today.
Managed code will be cheaper to own and therefore of strategic value in the
years ahead.
Beware pretenders. Commercial software vendors don't advertise their
shortcomings. ERP systems are not reinvented quickly and systems today are not
well architected for the next phase of computing and communication. Many
techniques, including Web Services allow old code bases to perpetuate their
masquerade as modern software systems. Discriminating purchasers of ERP software
must shop carefully to purchase systems that fully exploit technology to deliver
the highest agility and the lowest cost of ownership.
About the author:
Will Hansen is the vice president of technology for Intuitive Manufacturing
Systems. He has more than 20 years experience in developing commercial MRP and
ERP software packages, holds a Bachelor of Science degree from the University of
Washington and CPIM certification from APICS.
About Intuitive Manufacturing Systems:
Intuitive Manufacturing Systems' intuitive, flexible enterprise solutions
help small to midsize manufacturers improve operational efficiency and
profitability by integrating business processes on an enterprise-wide level.
Since 1994, Intuitive has been a technology leader, dedicated to providing
manufacturers software solutions that add value to their business. Intuitive's
enterprise solution is designed to deliver superior functionality, rapid
implementation, high levels of usability and a technology standard unmatched in
the industry. For more information about Intuitive or Intuitive ERP, please
visit www.intuitivemfg.com.
Copyright © 2003 Intuitive Manufacturing Systems, Inc. All rights reserved.
Intuitive ERP is a trademark of Intuitive Manufacturing Systems. Microsoft is a
registered trademark of Microsoft Corporation in the U.S. and other countries.
All other trademarks are the property of their respective owners
A WHITE PAPER
By Will Hansen, CPIM
Vice President of Technology
Intuitive Manufacturing Systems
The Benefits of ERP Systems Built with Managed Code